Fluid Bed Processor Granulator involves drying, cooling, agglomeration, granulation and coating of particulate materials. It is ideal for heat sensitive and non heat sensitive products in Pharmaceuticals, Biotech, Nutraceuticals, Cosmetic, Chemicals, Biochemical, Food, Dairy, Confectionery, Agrochemical, Fertilizer, Herbals, Pain, Ceramics, Catalysts Industries and Pharma Institutes.

Fluid Bed Processor Granualtor are Ideal for:

Depending on the application required Prism fluid bed Equipment can be configured into designs as follows:

1.        The Fluid Bed Mixing and Drying Process:

• The Fluid Bed Processor Granulator have a bed of solid particles which are fluidized by passing a stream of  air upward through a specially designed perforated sheet.
• The upward velocity of air is so maintained so as to slightly lift the solid particles and set them in motion. This motion can be utilized to bring about mixing as well as forward movement of the solids particles.
• The air is heated and the process hot air evaporates the fluid and dries the solids. Fines get agglomerated to larger granules particles thus providing large size

2.  The Fluid Bed Processor Granulator with Top spraying system for Agglomeration and Granulation Process:

• The processor granulator is used in fluid beds to form granules form a fine powder. The fluidized powder is wetted with fluid / binder / starch pest by using top spraying system.
• The top spraying system provided with spraying nozzle and precise dosing peristaltic pump.
• The fluidized powder is wetted until liquid bridges are formed between particles.
• Segregation of powder doesn’t take place as different powder is glued together on a micro scale. Since there is no impinging force in fluid bed equipments the granules are weak and having good solubility.
• once the granules are made they are dried in the equipment using hot air.

3.    Fluid Bed Processor Granulator with Wurster Coater Bottom Spray for Granules Coating or Pallet Coating:

• This processor granulator is used to apply a coating to the granules or pallets. This process knows as wurster coater.
• In this process the spray is done inside a hollow cylinder and from the bottom of this cylinder the pallets are allowed in small quantity to enter the hollow cylindrical tube.
• Then the particles are passing the bottom spray guns in orderly manner quickly moving upward the tubes to avoid agglomeration.
• once they are outside the wurster compartment, they move downward outside the compartment where they dry another layer of coating can be supplied. Since the movement of the particle or pallets inside the wurster chamber totally controlled in ensures uniform.

Features:

• High Mixing Precision, Short Batch Time, Problem free Cleaning and Residue Free Discharge.
• Single piece construction & Integrated retarding chamber cum filter bag housing.
• Top Spraying system for Granulation.
• Wurster Coater- Bottom spraying system for Granules, Pellet & Tablet Coating.
• Granulation and Coating system with advance PLC controls system with MMI Touch screen.
• Spraying system with atomized spraying gun and high precise flow peristaltic pump.
• Sampling pot on product container.
• Pneumatic Sealing of Filter Bag and Product container by inflatable silicon rubber tube.
• Dual speed mixing impeller for mixing and intensify chopper for granulating.
• Filtration system comprising of 20 micron washable filter followed by 5 micron prefilter. Finally air is passes through 0.3 micron HEPA Filter.
• Inlet Air handler with Air Filter- Micro and HEPA and Heat Exchanger.
• Capacities from  15 Kg/Hr to 300 Kg/Hr Industrial Productions.
• Design is cGMP – Current Good Manufacturing Practices compliance.
• Product contact parts AISI 316/ 316L & non contact parts AISI 304.

Fluid Bed stands a powerful stream of air up through your particulate material, suspending and circulating the particles like a boiling fluid. This churning action, or "fluidization," produces an even distribution of air among the particles, making the fluid bed perfect for heating, cooling, or drying processes. The fluidized particles can also be easily and evenly coated or otherwise treated using a variety of techniques. And since the fluid action is achieved using nothing more than air, your material is handled as gently as possible. Whatever your production needs, Prism fluid beds offer a proven, low cost solution.