Technical Specification &details of 1100UST (830MT) Press 

This press is use for Al alloy, hydraulic, horizontal, and single action machine

 Parameter

1, billet size

OD(standard) φ110mm(ID of the containerφ119 mm)

Length (Max) 580mm

2 ,Working force

Working pressure 210kg/cm²

Total force: 830MT

Main cylinder φ650mm

Side cylinder is φ180/φ100×2

Container cylinder : φ140/φ70×4

Container lock: 150 kg/cm²   56MT

Container open :  120 kg/cm²    63MT    120 kg/cm²      22MT

Shear cylinder : 140/φ90            120 kg/cm²              22M120 kg/cm²           11MT

 Slide die set cylinder: φ110/φ70 120 kg/cm²           11MT

3 , Stroke

 Main piston      1250 mm

Container        280 mm

4,  Extrusion speed(Max)

Active beam forwarding  320 mm/s

Extrusion    0—12.5mm/s

Active beam backwarding: 200mm/s

Container lock:      165mm/s

Container open:      130mm/s

Shear down:         320mm/s

Shear up:            480mm/s

5,  Pumps 

2 set    variable axial plunger (REXROTH A7VO160EP)

2 set    vane pumpSQP4-60A (Japan TOKIMEC) supply for shear cylinder ,die cylinder ,container cylinder to support the main cylinder to reach the force of 100kg/cm2

1set    quantity fixing pump( cooling and filtration )

        2kg/cm²         22m³/min

6, motor

2set     65KW6P   cage induction double shaft motor

            980 rpm       380V      50HZ

1set      2.2KW6P  cage induction double shaft motor

              980 rpm       380V      50HZ

1 set     5.5KW  induction motor and working with cooling and filtrate pump.

7 , No-extrusion period

 Less than 16 seconds . without the charge operation not including the filling operation of the solid die ,unload the pressure ,and air exhaust period .

8 ,sizes

Die set   Φ250 mm(OD)×Φ250mm(deepth)

Exist hole  diameter  Φ160 mm

9, Container heater      15KW    380Vclass     50HZ

Set up Temperature : 450°C

10, Hydraulic oil(provided by the client)

Quantity:       3.6m³

Viscidity      40°C 46—56CST

11  ,Cooling water(provided by the client)

Quantity :      15m3/n  temperature is less than 30°C

12 ,  Compressed air(provided by the client)

Quantity          1.0Nm3/min    Pressure          Max 7 kg/cm2     usual 5 kg/cm2

13 ,Hydraulic components

 Exchange valve ,flooding valve use TOKIMEC or REXROTH, unilateralism valve use TaiWan JiuGang

14 , All the electrical components

Fully PLC controlled by MITSUBISHI,air switch ,traveling switch and AC touch device use Schneider.Travling switch usd South Korea. 

15, Main spare parts material

(1) Main cylinder is 35# forged steel

(2)Main cylinder piston alloy casting iron ,surface hardness is HRC45-48°

(3)  Front plate  ZG310-570

(4)  Slide die set 45# forged steel

(5)  Main cylinder splint: ZG310-570

(6) Tire rod is 45# forged steel

(7) Container outside cover is ZG310-570

(8) Container outside shell is 5CrMnMo hardness HRC35-38°

(9)Container liner isH13 hardness HRC49-50°

(10)Stem is H13

(11)Dummy block is H13

(12) Machine base support is A3 welding