Metallurgy, Mineral & Energy
Aluminum Extrusion Dies Nitriding Furnace
2016-10-25 19:11  Views:154
Price:Negotiable
Model:HC-45
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Technical Characteristics

  

1)    Nitridized quickly. :

Temperature holding time: 8 to 10 hours; Thickness of Nitride layer: 0.14 to 0.18mm.  White bright layer : 0.006~0.01mm

 

2)   High surface hardness :

After nitridized, surface hardness of the mould can reach from HV1000 to HV1200.

 

3)    Big capacity and low processing cost:

Adopting black vacuum pulsed nitriding technology, fresh atmosphere can spread evenly, so we can load in many work pieces. At the same time, this kind of furnace is of great leak tightness and heat-insulating property and thereby obviously reduces the cost of treatment. Average cost of treating the aluminum 0.7Yuan/KG (including labour cost).

 

4)   Small surface friction coefficient

The surface Nitride layer of work pieces are made compact with black vacuum pulsed nitriding technology, so the surface friction coefficient is small, which is propitious to increase working life of nitridized work pieces.

 

5)  Low brittleness:

Periodic change of the furnace pressure can lead to the change of the nitrogen potential of furnace atmosphere, and can prevent from the appearance of Fe2N at the same time of speeding up penetrating rate. Also this process can help to reduce the brittleness, effectively avoiding the spalling (decortications) during the working course.

 

6)  Stable performance

The furnace atmosphere and temperature are uniform and controllable, assuring the process stability and improving the quality of working nitriding.

 

7)  Easy for operation

When the furnace is working, the inner pressure presents periodical change, so does the nitrogen potential, which allows one segment of nitride to replace two or even three segments, simplifying the process and the operation is simpler as one furnace can replace 4-5 sets.

 

8)  Wide adaptability and uniform diffusion layer

If the space of working face is very narrow, it maybe disadvantageous for traditional positive pressure nitride furnace to refresh and diffuse new atmosphere, and the nitridation effect is not good. And just aiming at this problem, our company has developed SNJN nitriding furnace which can make the furnace gas spread all around the tank by black vacuum pressure changing technology, so even the deepest working face can get needed layer.

 

 

 

 

 The main technical data

Main data

Furnace Profile

 Pit Type Vacuum Impulse Nitriding Furnace

Effective Working Space

Φ500×1000mm

Max.working temperature

650°C

Rated voltage

380V±10%  50Hz±10%

Rated Power

45KW

Limitingvacuum

-0.08MPa

Heating Block Number

2 block

Temperature Control Type

Adopt FUJI intelligence temperature Controller, PID power regulator, auto temperature control , with the function of auto alarm and auto power off when meet ultra-temperature . Allocating  Time Relay , when the  heat  preservation time is finished , the system will auto alarm and auto power off.

Temperature accuracy

±3°C

Temperature uniformity

less ±10°C

Heating up time

less 120min

The material of Muffle tank

import SUS321 stainless steel , thickness: 8mm

Blower Power

1.5 KW

Vacuum Pump Power

1.5 KW

Heating element

Material

0Cr25Al5 ferro-chrome aluminium alloy f wire

Shape

spiral

Power

7.5KW/group

Quantity

6 groups

Contact Infomation
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Company name:Foshan Nanhai Hengchuan Machinery Factory
Status:[Offline] [Send message] [Chat]
Business contact:James Wang(Ms.)
Telphone:
Mobile:
Fax:
Area: Caribbean Region-Bermuda
Address:Yanbu Hexi Lubian Industry Area,Nanhai District,Foshan City,Guangdong ,China